Installing a mist collector or a central mist collection system does more than just keep your shop area clean and productive. With today’s rising costs, you want to control your machining expenses as much as possible. A good way to reduce coolant cost is to recycle coolant back to your machine tool. Noil mist collectors are ideal for evacuating both water-soluble and oil-based coolant mist and oil mist, and recycles them back to your machine tool.
By having a mist collector in place, you can also save on your heating and cooling costs, because without it windows and shop doors must be opened to help clear the air, causing your heating and air conditioning expenses to rise. Oil and dirt also clog up your heating and cooling filters, requiring more frequent replacement. Mist collection systems help to keep oil and dirt from building up on your shop floors, walls and ceilings which, in turn, reduces your housekeeping costs. Undoubtedly you have invested a great deal in your shop machinery. Oil mist can also interfere with the workings of sensitive electronic equipment. A mist eliminator helps keep your sensitive machinery free from operational problems due to oil and dirt buildup.
What are your machines emitting into your shop environment? Health and safety issues can have a big impact on your bottom line. Airborne oil mist can land everywhere, not only on floors and machinery but also on your employees. An oil mist collector helps avoid employee accidents due to slips and falls from oil and dirt buildup on shop floors. A mist collector also helps to improve air quality which in turn aids in reducing the chance your employees may develop serious health issues. Studies have shown exposure to metalworking fluids and machine mist can cause a multitude of health risks. An oil mist filter goes a long way in helping keep your shop in compliance with OSHA and EPA regulations.
Perhaps you already have coolant mist collectors in use? If you see mist or smoke emanating from the unit, then it isn’t doing the job. Beware of mist collectors that are big on promises but fail to deliver. Click here to find out why Coral mist collection units are the better choice.
Summary: To meet heightened concerns about health and safety in the workplace, ITA offers high-efficiency Mist Collectors that far exceed regulatory guidelines.
Berlin, Maryland – At a time when state and federal regulators may be moving toward tighter workplace safety requirements, ITA is assuring its customers that Coral Noil Mist Collectors far exceed minimum health and safety standards.
Noil Mist Collectors remove both water-soluble and oil-based mist used in machine tool operations through a three-stage filtration system. In the first stage an impeller converts the mist back into a liquid and recovers the coolant for recycling. Next, a dense cellulose filter cartridge removes finely aspirated particles. A third-stage high-efficiency polyester filter rated 99.9% @ 2 micron particle size removes remaining particles.
For shops that require an even greater degree of filtration, ITA offers customers a fourth stage Post Filter accessory that increases efficiency to 99.9% @ 0.3 micron particle size, and returns the clean air back into the work area.
“Airborne oil mist can land everywhere, on floors, machinery and employees,” according to an ITA company spokesperson. “An effective mist collector reduces worker accidents caused by slips and falls from oil and dirt buildup on shop floors. And it improves air quality, minimizing health risks that metalworking fluids and machine mist can cause.”
The high-speed impeller in Noil Mist Collectors is dynamically balanced, and the second and third stage filters do not rotate, assuring quiet and vibration-free operation, another workplace benefit. The compact design of the unit offers various mounting options: directly to the machinery, or on a floor stand, wall mount or ceiling suspension.
ITA’s spokesperson points out that the same triple filtration system that provides safety benefits to workers also cuts down on a facility’s production costs. By efficiently evacuating coolant mist and oil mist from the air, Noil Mist Collectors can then recycle them back to the machine tool, reducing the cost of coolants. A cleaner workplace environment also means less dirt and grime that can collect and eventually foul up machinery. Noil Mist Collector filters are made to deliver long-lasting performance, significantly reducing the frequency of filter maintenance and machine downtime. The polyester filter can even be washed and reused.
Noil Mist Collectors are protected by a full five-year warranty. For more information, or help in finding the right mist collection system for your facility, call 410-777-8555 to speak to an ITA expert. Or visit the Noil Mist Brochure page where you can download the Noil brochure.
We purchased CFS Coolant Filter Model C7.15 from ITA, Inc. and we are very satisfied with its performance. We find it to be of good quality, designed very well, takes up less floor space than others, and it was the lowest price by far compared to all the other units that we looked at. A lot of bang for the buck.
Gary Cadman
Maintenance Manager, Fairway Injection Molding Systems
We have six CFS Coolant Filters with and without magnetic separators. They have proven to be extremely reliable. They are heavy duty and built very well. We have benefited from owning CFS Coolant Filters and I would highly recommend them.
David Harner
Owner, Radial Grinding Corp
We have been machining components on a Haas lathe utilizing high RPM. Whenever the operator opened the machine door there would be a cloud of mist. He would have to wait for the mist to clear before reaching into the work area. We purchased a Noil 08 Mist Collector and it solved our mist problem. It has been 2 ½ years and it has not required any type of maintenance.
Dan Betts
Machine Shop Supervisor, Strathcona Manufacturing, Inc.
We have been purchasing Coral Noil Mist Collectors from ITA, Inc. for the past several years. We currently have 28 units in our facility, a mix of Models 08’s and 12’s. The units have resolved the various issues we were having and we find them to be reliable and run efficiently with no vibration. ITA’s customer service department keeps us well informed on shipping and delivery dates and they are responsive to our needs.
We have a large lathe with high pressure coolant and it creates a lot of mist which was going all over the walls, floor and ceiling creating an unsafe environment. We were in the market to purchase a mist collector to take care of this problem and the Coral Noil was one of several that we looked at. The Noil was less expensive than the others by a few hundred dollars. It is doing an excellent job and has resolved our problem.
Ben Babb
Senior Machinist, Michigan Scientific Corp
In our shop we have 3 to 4 different brands of mist collectors. When it came time to purchase another, I was looking for a mist collector that performed well and required less maintenance. I purchased a Coral Model Noil Mist Collector for our shop two years ago and besides its excellent performance, it has not required any maintenance or filter replacement during that period of time. Filter change is a very quick process, less than 5 minutes, and no tools are required.
We were having a problem with too much mist venting from our Mori Seiki and Okuma machines in our shop and I was concerned about the health and safety of our employees. We purchased a Coral Noil 06 Mist Collector and it performed very well and improved our air quality. It performed so well in fact, we purchased eight more for our shop; six Model Noil 06 and two Model Noil 08. They shipped according to my schedule and ITA’s customer service kept us well informed of product shipment and delivery dates.
Mark Castillo
Plant Manager, American Punch
We do a lot of machining including a lot of hard turning and use high pressure coolant. This creates a tremendous amount of mist and we were very concerned about the operators breathing in the mist. We had a different mist collector in the shop already and it required frequent maintenance and caused a lot of vibration. We purchased our first Coral Model Noil 08 in October of 2012 and it was easy to install, it has low power consumption, quiet operation and causes no vibration. To date we have not performed any maintenance on the unit and we have not changed or cleaned the filters. In early 2013 we purchased a second Noil 08, then a Noil 15 in December. The Noil has taken care of the problems we were experiencing and we are very satisfied.
Eric Dishman
Technology Manager, Reber Machine & Tool
We purchase PTM live centers and dead centers from ITA for a variety of reasons. Their centers with interchangeable point are an advantage for us, saving us money as well as saving us time. We find them to be high precision, high quality and they function very well. They manufacture special dead centers exactly to our specifications with a quick turnaround.
Mike Willman
Process Engineer, Ace Manufacturing, Co.
We purchase PTM Dead Centers from ITA, Inc. and find them to be of excellent quality and accurate. We recently purchased a PTM Three Point Live Center and found it to be very rigid and accurate.
Tim Stump
Production Manager, Eastern Drillers Manufacturing, Co.
We have a Blohm Planomat 412 Surface Grinder and purchased a Noil 20 Mist Collector to capture the mist. We purchased the Noil in 2015 and now almost three years later we have not performed any maintenance or replaced the filters. It runs very well, is quiet to operate and removes the mist very quickly. I would highly recommend a Noil Mist Collector to anyone having issues with mist in their shop.
Steve Pinick
Production Manager, Surface Engineering
Oil mist was causing a problem in our shop. It was collecting on our ceiling and creating a mess and a slippery condition as well as other issues. After researching different types of mist collectors we decided to purchase two Coral Model Noil 20 mist collectors and after a period of time we purchased nine additional units (three Noil 08, four Noil 15 and another two Noil 20). After all the units were installed and operating we cleaned the ceiling and now more than nine months later the ceiling is still as clean as when it was first cleaned. There was no further accumulation of oil on the ceiling. The Noils solved our problem and I would have no hesitation in recommending them.
Ken Fleeman
Plant Manager, Knott Brake Company
We purchased a Model ROLL 10.25 coolant filter from ITA, Inc. We find it to be user friendly, made of sturdy construction and it has great filtering capabilities. We like it so much we plan to purchase a second one. I would recommend it to anyone in the market for a new coolant filter.
Randy Pasko
President , Equitable Engineering Company
We purchased a special PTM Live Center (manufactured to our drawing) from ITA, Inc. and found it to be very accurate (<1 micron roundness). The support we received from ITA was excellent and the Live Center was delivered on time as promised.
Steve Pinick
Production Manager, Surface Engineering
